Hyliion Holdings Corp., a leader in sustainable energy technology, has been awarded a $6 million grant from the U.S. Department of Energy’s (DOE) Methane Emissions Reduction Program. The total project funding amounts to $8.4 million, including federal and non-federal contributions. This initiative will see the installation of up to 2 megawatts of KARNO generators, which will operate on well-head gas, in collaboration with oil and gas industry partners.
Project Aims to Reduce Methane Emissions and Flaring
The project will showcase the KARNO generator’s ability to convert waste gas, which would typically be flared, into sustainable electricity with near-zero emissions. In 2023, Hyliion successfully tested the KARNO generator using gas from the Permian Basin, proving its fuel-agnostic design and ability to utilize unprocessed gas. This innovative capability positions the KARNO generator as a game-changer in reducing methane emissions and flaring while providing scalable, efficient power for the oil and gas industry.
Groundbreaking Technology for Sustainable Power
Thomas Healy, Founder and CEO of Hyliion, said, “The KARNO generator is redefining what’s possible in sustainable energy production by turning waste gas that would normally be flared into valuable power.”
He added, “This funding opportunity allows us to demonstrate the potential of our innovative technology in providing meaningful solutions to combat methane emissions in the oil and gas industry.”
The KARNO generator operates on heat and is powered by 3D metal printing technology. Its hermetically sealed design, featuring only one moving part per shaft, allows for extended maintenance-free operation—making it ideal for remote and demanding environments such as oil fields. The generator’s flexibility to operate on more than 20 fuel types, including raw field gas, ensures it can meet diverse energy needs while minimizing environmental impact.
Backing Methane Emissions Reduction Efforts
The grant is part of the US DOE and US Environmental Protection Agency’s (EPA) $850 million Methane Emissions Reduction Program. This initiative supports projects aimed at advancing the monitoring, measuring, and mitigation of methane emissions across the oil and gas sector. By deploying KARNO generators, Hyliion aims to further sustainable energy generation and contribute to economic growth and job creation in local communities.
The grant awarded to Hyliion is contingent on the completion of final negotiations and the execution of a definitive agreement with the US DOE.